5 Axis Aluminium Machining Center

5 Axis Aluminium Machining Center - KABAN - ZC 3060
General Features ZC 3060:
- Safe and continuous work.
- In the event of a power failure, a program automatically returns the working axis to its position.
- Thanks to UPS protection, the computer and the program restart from the interrupted process.
- No vulnerable parts of the machine are located in areas where chips and waste fall, ensuring a long machine life.
- The basic model also has a sawdust conveyor, 10 vise and storage for 16 tool holders. The number of vices can be optionally increased.
- Long life moving parts with automatic lubrication system.
- And the robust mechanical design makes it suitable for high speeds and accelerations during the production process.
- The machine handling ensures high performance.
- Mitsubishi CNC M720VW control unit, internal HDD, optical communication, high speed and accuracy, 0.001 mm command increment and Ethernet.
Main spindle
- Torque enhanced servo control with spine 0.010 gap positioning
- HSD brand main spindle with liquid-cooled thermostat sensor
- Tool cooling system with oil-air mixture spray, speed control and fluid level sensor
- HSK tool holder and tool holder cleaning system
- Tool change safety protocols to reduce the possibility of operator error
Tool magazine
- 16 tool slots
- Tool change within 8 seconds
- Time saving: tool changeover is completed when switching from one operation to another on the part
- Ø 200 mm saw can be fitted
Saw
- It has its own storage.
- Tool change within 8 seconds
- Lightweight design for the saw change process.
- Up to Ø500mm saw can be fitted.
Waste conveyor
- Conveyor belt made of special material that collects all the chips and waste on the machine's work area and delivers it to the storage bucket.
Automatic tool length measurement
- Tool length measurement can be carried out at any time with an accuracy of 0.01%. If there is a difference between the value entered in the CAM program and the measured value, the display warns you.
Control Unit
- 19 inch touch screen.
- Easy to use and flexible operating system and interface.
- Mitsubishi CNC control unit.
- Numerical processing with G-code transferred from CAD-CAM software.
- Communicates with ORGADATA and programs that extract .ncx files.
- High performance machine handling.
- Easy parameter settings
- Periodic maintenance with reminder function
- Service support via remote connection.
- USB and COM Port inputs
Clamps
- As the vices are located at the front, loading the profile is very easy.
- The basic model has 12 gripping clamps, 2 types.
- On the surfaces on which the profile is placed, a roller system ensures easy movement of the profile.
- Depending on the machining of the workpiece, the servo-controlled clamps are automatically positioned.
- Easy setting of the workpiece in reference with the double-sided profile stop system.
- Also suitable for machining long profiles. With the saw blade Ø500 mm, the profile ends can be milled.
- Thanks to the pressure regulator, the clamping force of the vice can be adjusted according to the thickness of the profile.
- Pieces smaller than 300 mm can be held with a single vice and the cutting blade is easily accessible for cutting.
Bearing system
- High quality bearings suitable for high speeds and zero clearance class.
Optional equipment:
- The bottom surface of the profile can be machined with the optional 90 degree T - tool.
- The piece, hole, surface offset, length and width of the profile can be optionally measured with the Renishaw probe
- 7 m processing size with two separate stations and a total processing size of 14.5 m (with length option)
- Optional spindle motor A 16 kW.
- The type of the tool holder can be selected according to the motor A63 or F63
Technical Parameters ZC 3063:
Electrical input 400 V (L1-L2-L3-N-PE) 50/60Hz
Power input 24 kW
Ampere 48 A
Operating pressure 6 - 8 bar
Total air consumption 350 lit/min
Noise level 96 dB
Machine weight 17390 kg
Machine dimensions (W x L x H) 14330 x 4330 x 2820 mm
Applicable Profile Dimensions at the vise (Lmax/Lmin) 10500 mm x 90 degrees = 1 vise used Lmin = 80 mm If 2 vices used Lmin = 300 mm
Max. Max. profile size (a x h) 650 x 350 mm
Min. Profile size (a x h) - x - mm
Saw Disc (ØD x Ød x b) Ø200 xØ32 x 2 - Ø500 x Ø30 x 4
Saw wheel 24000 rpm
Saw Disc Number of teeth 64 - 120
Cutting angle limit (o - o) - (No angle limit because it cuts at any angle but in any axis).
Shaft Limits (X x Y x Z) 11050x1425x747 mm
Angular movement (A) and (C) ±110° / ±180° mm
Positioning accuracy 0,1 mm
Tool change time 8 sec
Tool holder HSK F63
Tool magazine Capacity 16 tools
Main spindle motor HSD ES779 (HSK-F63) 12 kW; 24000 rpm
Other Technical Parameters :
X axis Servo Motor 3,5 kW ; 3000 rpm
X axis max. speed 144 m/min
X axis Reductor ; PSFN 140 - i: 10
Y axis Servo Motor 1,5 kW ; 3000 rpm
Y axis max. speed 40 m/min
Y axis Reductor ; PSFN 110 - i: 25
Z axis Servo Motor 1,0 kW ; 3000 rpm
Z axis max speed 30 m/min
A axis Servo Motor 0,75 kW ; 3000 rpm
A axis max speed 160° / sec
A axis Reductor ; Spinea i: 115
C axis Servo Motor 0,75 kW ; 4000 rpm
C axis max. speed 210° / sec
C axis Reductor ; Spinea i: 115
Gearbox Servo Motor 0,75 kW ; 4000 rpm ; AD 110 i: 61
Satuk Servo Motor 0,75 kW ; 4000 rpm ; SD 90 i: 50
Air demand
Operating pressure 6-8 bar
Air demand 350 lit/min
Screen 19" lcd
Software
Control Mitsubishi CNC M720VW
CAD / CAM Uni-Link Software
Control Mitsubishi CNC Control Unit