5 axis profile processing machine
5 axis profile processing machine - KABAN - ZC 3054
- Robust mechanical structure suitable for high speed
- Axis speeds averaging 100 m/d
- Profile processing length 15000 mm
- Double station profile machining length 7300 mm x 2
- Machinable profile section size 450 x 300 mm
- Number of vices 20 pcs
- Spindle motor 8.5 kW 24,000 rpm
- Number of magazine teams 12 pieces
- Saw Ø 400 mm
- Mitsubishi CNC control unit
- Automatic tool length measurement
- Automatic positioning clamps
- Automatic tool recovery in case of power failure
Design
- Mechanical structure capable of processing aluminum and steel profiles at high speed and high quality
- Stress relieved cast and welded parts to ensure continuous high speed precision
- Axis speeds averaging 100 m/d
- Ability to perform milling, notching, drilling, threading, countersinking, cutting, etc.
- Machining length 15000 mm at single station operation
- Processing length 7300 mm x 2 in double station operation
- Machinable profile section size 450 x 300 mm
- Coolant spray system
Control Panel
- Versatile adjustable, ergonomic kiosk
- 19'' screen
- Windows-based, user-friendly Kaban interface with easily adjustable parametric structure
- Compatibility with .NCX extension software
- High performance 4+1 axis Mitsubishi CNC control unit
- Optical communication and command boost
- Communication via Ethernet
- Working with G-Code
- Data transfer via USB and COM Port
Spindle
- Servo-controlled positioning with increased torque
- Liquid cooled 8.5 kW max. 24.000 rpm spindle with thermostat sensor
- Tool cooling system with oil-air mixture spray speed adjustment, liquid level sensor
- HSK tool holder and tool holder cleaning system
- Tool change safety protocols written to minimize operator errors as much as possible
Magazine
- 12 tool capacity magazine
- Tool change feature in maximum 8 seconds
- Saves time by changing tools when changing from process to process on the part
- Ø200mm saw can be installed
Saw Magazine
- Has a magazine for the saw
- Tool change in maximum 8 seconds
- Easy design for saw replacement
- Saw attachment up to Ø400mm maximum
Automatic Tool Length Measuring
- Precise tool length measurement
Profile Supports
- Foldable resting system that takes up minimal space
- Automatic profile resting system on both sides
Vices
- Profile loading process is very easy since the clamp fixings are on the front side.
- There are 20 clamps as standard.
- Since the surfaces on which the profile sits are roller system, it provides ease of profile sliding on the vise surface.
- Clamps take servo controlled automatic position according to the recipes on the workpiece.
- Easy part resetting with double-sided profile resting system.
- It offers the possibility to process long length profiles.
- Ø400 mm saw can be used for notching the ends of the profiles.
- Thanks to the pressure regulator, the clamp tightness can be adjusted according to the profile thickness.
- Parts smaller than 300 mm can be held and cut with a single clamp.
- Thanks to the vise and profile transportation system, the saw can easily enter between the profiles.
Chip Conveyor
- Chip conveyor for waste parts
Security
- Ability to continue from where it left off in case of power failure with UPS system
- Automatic recovery function that sends the spindle to the safe zone
- Safety in operation with protective fences and safety barriers
- Safety labels
Technical support
- Periodic maintenance reminder function
- Service support via remote connection
Options:
Barcode Printer
Handwheel - Moving axes manually
Electronic Probe - Renishaw - Dimension control of machined or to be machined parts
Angle Tool Holder - Angled tool holder that can machine the bottom and face of the part
Machine Features ZC 3054
X Axis Motor power 3,5 kW
X Axis Axis Speed 140 m/min
X Axis Machining Length 15000 mm
Y Axis Motor power 1,5 kW
Y Axis Axis Speed 80 m/min
Y Axis Machining Length 460 mm
Z Axis Motor power 1,5 kW
Z Axis Axis Speed 40 mm
Z Axis Machining Length 300 mm
A Axis Motor power 0,5 kW
A Axis Axis Speed 255 º/s
A Axis Angle ±90 º
C Axis Motor power 0,5 kW
C Axis Axis Speed 255 º/s
C Axis Angle ±180 º
Tool Motor power 11,5-13 kW
Spindle Max Rotation Speed 24000 rpm
Magazine Tool Number 12 Piece
Magazine Saw Maximum Diameter 200 mm
Saw Diameter 400 mm
Clamp Axis Speed 15 m/min
Clamp Number of Clamps 20 Piece
Technicial Specifications
Air Pressure 6-8 bar
Air Total Air Consumption 256 l/min
Feed Voltage 400 V
Feed Power 21 kW
Feed Current 42 A
Weight Net 16900 kg
Weight Gross 17100 kg
Sound Level 96 db
Machine Dimensions
Length 18663 mm
Width 3761 mm
Height 2583 mm